In the demanding world of material handling, conveyor systems face constant challenges. One of the most significant impacts is falling materials, which can lead to costly belt damage and downtime. Traditional static impact beds offer limited protection, often transferring the force directly through the belt. But what if there was a better way?
Leverlink’s Dynamic Impact Bed conveyor delivers efficiency and longevity.
Protecting your investment
Unlike static beds, our dynamic impact beds absorb and dissipate the kinetic energy of falling materials through our innovative torsion spring technology. When material impacts the bed, the springs store the energy and then release it, effectively cushioning the belt and protecting the conveyor’s structural integrity.
The results speak for themselves. One of our clients experienced a remarkable three-week return on investment, with annual maintenance savings equalling the total yearly maintenance cost for all their conveyors. This demonstrates the significant cost savings and operational efficiency our Dynamic Impact Beds deliver.
Engineered for durability and reliability
At Leverlink, we understand that reliability is paramount. That’s why our Dynamic Impact Beds are designed with features that minimise downtime and maintenance:
- No Roller Failures: Eliminating traditional rollers removes a common point of failure, reducing the need for costly and time-consuming replacements.
- Minimal Maintenance: Our Dynamic Impact Beds require minimal ongoing maintenance beyond the replaceable slider bars and springs. In typical applications, slider bars can last 3-7 years, and the springs can endure the life of the bed.
- Polymer Slider Bar Media: We use high-grade UHMWPE polymer slider bars, which offer high wear resistance and a low coefficient of friction. Available in FRAS, they are a reliable and long-lasting solution.
- Robust Construction: Our Dynamic Impact Beds are built to withstand the harshest environments, featuring a protective coating and a design focused on structural integrity.
Custom solutions for unique challenges
We recognise that every load zone is unique, so we don’t offer a “one-size-fits-all” solution. Leverlink Dynamic Impact Beds are custom-built to your specific site requirements, addressing your unique challenges and optimising belt preservation and leakage prevention.
Key features and benefits:
- Application-Specific Design: Tailored solutions to maximise belt life and minimise maintenance.
- Dynamic Suspension System: Efficiently dissipates kinetic energy, safeguarding belts and conveyor structures.
- Fixed Wings: Prevents leakage, reduces waste, and enhances workplace safety.
- Mechanical & Structural Guarantee: Built to design, not to price, ensuring quality and longevity.
- Extended Service Life: Proven durability and reliability over time.
- Installation Support: Comprehensive installation drawings provided.
- Flexible Design: Suitable for belt widths from 1200mm to 3000mm.
Specifications and Guidelines
Note: Please talk to us should your application exceed the specifications below. All beds are custom-designed, so we can engineer the bed to suit your requirements.
| Belt speed
Up to 6 m/sec |
Impact bar material
Polymer Slide Media, FRAS available |
Tonnage per Hour
Up to 15000 tph |
| Available size
Up to 3000 mm belt width |
Maximum Temperature
Polymer: -150°C to 80°C |
Impact energy
Lump weight: 500 kg |
Frequently asked questions about Dynamic Impact Beds
Leverlink has utilised polymer slider bars for over 30 years, and we frequently address common questions from engineers and clients:
- Material: We select UHMWPE for its exceptional wear resistance and low coefficient of friction.
- Coefficient of Friction: Our slider bars exhibit a coefficient of sliding friction of 0.2 (steel, 0.25m/s, 0.25N/mm²), minimising power requirements.
- Wear Rate: We understand that wear rates vary based on factors like belt speed, material type, and free fall height. To assist in determining service life and replacement schedules, Leverlink provides a “Wear Rate” calculator sheet.
- Thermal Expansion: Our designs account for thermal expansion, ensuring secure and stable slider bar attachment.
Invest in the future of your conveyor system
Leverlink Dynamic Impact Beds offer a superior solution for protecting your conveyor belts and minimising downtime. With custom designs, robust construction, and proven performance, we’re committed to helping you optimise your material handling operations.
Ready to transform your conveyor system? Contact Leverlink today to discuss your specific needs and discover how our Dynamic Impact Beds can revolutionise your operation.
